How To Sew The Easiest Diaper Cover With Minimal Idea

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Sewing is an essential skill that saves us money and allows us to create unique and personalized items. Diapers are a must-have for any new parent regarding baby essentials.

However, constantly buying disposable diapers can become costly and contribute to unnecessary waste. This is where cloth diapers become a more sustainable and economical option. Here, we will focus on one specific cloth diaper component – how to sew the easiest diaper cover.

Many parents may feel intimidated by sewing their diaper covers, but fear not! With this easy guide, you will learn how to sew the simplest and most effective diaper cover to keep your little one comfortable and dry. Whether you are a seasoned sewing pro or a beginner, this guide is designed to provide clear and concise instructions for anyone looking to create diaper covers. So, gather your materials, dust off your sewing machine, and make the easiest diaper cover you’ve ever sewn.

How To Sew The Easiest Diaper Cover

Pattern Options For Diaper Covers

When sewing diaper covers, there are plenty of pattern options available to choose from. If you’re new to sewing, starting with the easiest diaper cover pattern is always best. This will help you understand the process and build confidence before moving on to more complex designs. Some of the easiest diaper cover patterns include

  • the classic “bloomers” style or
  • the simple “pull-on” design.

These patterns usually feature elastic waistbands and leg openings, making them quick and easy to sew. For those who want to add a bit of flair to their diaper covers, there are also pattern options with ruffles, bows, and even pockets. These designs are perfect for those who want to add a personal touch to their baby’s diaper covers. Some patterns also feature adjustable sizing options, which is great for babies growing quickly.

3 Different Patterns On How To Sew The Easiest Diaper Cover

3 Different Patterns On How To Sew The Easiest Diaper Cover

With just a few simple materials and basic sewing skills, you can create a reusable diaper cover to save you money and reduce waste. You’ll need some waterproof fabric, elastic, and a sewing machine. Measure your baby’s waist and legs to determine the cover size, then cut the fabric accordingly. Use a serger or zigzag stitch to finish the edges and prevent fraying.

Fold the fabric in half and sew the sides together, leaving a gap for the elastic. Insert the elastic and sew the gap closed. Repeat for the legs. Voila! You have successfully sewn the easiest diaper cover. Here, we will discuss 5 easy ways how to sew the easiest diaper cover.

1: Simple Diaper Cover With Elastic

Simple Diaper Cover With Elastic

For a simple diaper cover that’s easy to sew, you’ve come to the right place. With just a few supplies and some basic sewing skills, you can create the easiest diaper cover with elastic in no time. The key to making this diaper cover is to use a lightweight and breathable fabric, such as cotton or flannel.

  1. Gather your materials: fabric, elastic, sewing machine, thread, scissors, and pins.
    2. Take measurements of the baby’s waist and thighs to determine the diaper cover size.
    3. Cut out two pieces of fabric in the desired size and shape of the diaper cover. Make sure to include a seam allowance.
    4. Pin the two fabric pieces together with the right sides facing each other.
    5. Sew around the edges of the fabric, leaving a small opening to insert the elastic.
    6. Cut a piece of elastic to fit the baby’s waist measurement.
    7. Use a safety pin to thread the elastic through the opening, and then secure the ends of the elastic together.
    8. Sew the opening closed, ensuring the elastic is evenly distributed throughout the waistband.
    9. Repeat steps 6-8 for the leg openings, using the baby’s thigh measurements for the elastic length.
    10. Trim any excess threads and press the diaper cover.
    11. Your simple diaper cover with elastic is now ready to use!

2: Diaper Cover With Leg Gussets

If you are interested in cloth diapering, you may want to consider making your own diaper covers. One of the most important features to look for when choosing a diaper cover is leg gussets. These gussets help to prevent leaks and keep everything contained. Creating a diaper cover with leg gussets is easier than you might think. You can make your custom covers quickly with a few basic sewing skills.

  • Gather all the needed materials, including fabric, sewing machine, thread, elastic, and a diaper cover pattern.
  • Cut the fabric according to the pattern pieces, including the leg gusset.
  • Pin the leg gusset pieces to the main body pieces, right sides together, and sew along the edges to attach them.
  • Fold and sew the elastic along the leg openings and waistband to create a snug fit.
  • Sew the front and back panels together, right sides together, leaving an opening for inserting the diaper.
  • Press the diaper cover’s right side out to remove any wrinkles.
  • Topstitch around the edges of the diaper cover for a clean finish.
  • Trim loose threads and try on the diaper cover to ensure a proper fit.

3: Pul Diaper Cover

Pul Diaper Cover

If you’re a parent looking to cut the cost of buying disposable diapers, you may want to consider making your own cloth diapers. The PUL diaper cover is one of the easiest types of cloth diapers. PUL stands for polyurethane laminate, a waterproof and breathable material perfect for diaper covers. You can sew your PUL diaper cover quickly with just a few basic sewing skills.

  • Step 1: Gather all the necessary materials, including PUL fabric, elastic, sewing machine, thread, scissors, and diaper cover pattern.
  • Step 2: Print or trace the diaper cover pattern onto the PUL fabric, ensuring it is placed correctly according to the grainline.
  • Step 3: Cut out the pattern pieces from the PUL fabric, careful not to cut any notches or markings.
  • Step 4: Fold and press the elastic casings according to the pattern instructions, then stitch them in place using a zigzag stitch.
  • Step 5: Fold and press the leg and waistbands of the diaper cover, then stitch them in place, leaving an opening for inserting the elastic.
  • Step 6: Measure and cut the elastic for the leg and waistbands, ensuring they fit snugly but comfortably.
  • Step 7: Insert the elastic into the casings, using a safety pin to guide it. Be careful not to twist the elastic.
  • Step 8: Sew the elastic ends together securely, then close the openings in the leg and waistbands.
  • Step 9: Double-check all the seams and edges to ensure they are secure and properly stitched.
  • Step 10: Give the diaper cover a final press with an iron to remove wrinkles.
  • Test the diaper cover’s waterproofness before using it on your baby.

Troubleshooting Common Issues

Several common issues may arise when sewing a diaper cover, but don’t let them discourage you! With a few troubleshooting tips, you can easily sew the easiest diaper cover. Here are some common issues and their solutions:

  • Uneven stitching: This can be caused by improper tension or uneven fabric feeding. Ensure your tension is set correctly, and check your fabric feeder to ensure it works properly.
  • Skipped stitches: If your machine is skipping stitches, it could be due to a dull needle or incorrect needle size. Replace the needle and ensure you use the appropriate fabric size.
  • Elastic slipping: If your elastic is slipping or not staying in place, try using a stretch stitch or a zig-zag stitch to secure it.
  • Fabric bunching: If your fabric is bunching up, it could be due to the wrong stitch length or improper fabric feeding. Adjust your stitch length and ensure your fabric is fed through evenly.

Choosing The Right Fabric And Materials

When sewing the easiest diaper cover, choosing the right fabric and materials is crucial to the success of your project. Selecting a durable and breathable fabric such as cotton, flannel, or PUL (polyurethane laminated) for the outer layer of the diaper cover is best. PUL fabric is a waterproof material perfect for the diaper cover’s inner layer. Here are some important things to keep in mind:

  • Fabric: Look for a breathable, lightweight fabric that is easy to clean and maintain. Cotton is popular for diaper covers because it is soft, absorbent, and durable. You can also use flannel, fleece, or knit fabrics depending on your preference.
  • Elastic: You’ll need a soft, stretchy elastic that won’t irritate your baby’s delicate skin. Choose an elastic at least 1/4 inch wide with good recovery (meaning it bounces back to its original shape after stretching).
  • Thread: Use a high-quality, strong thread to hold up to repeated washings. Polyester thread is a good choice because it is durable and resists breaking.
  • Snaps or Velcro: You’ll need closure to keep the diaper cover securely in place while your baby moves around. One option is to use snaps, which can be found at most fabric stores.

Why Should Sew Diaper Covers?

Why Should Sew Diaper Covers

The importance of sewing diaper covers cannot be overemphasized. Parents who choose to use cloth diapers for their babies can attest to the benefits of having a well-fitting, sturdy diaper cover. A diaper cover is an essential accessory that helps to prevent leaks and messes from the cloth diaper. By sewing your diaper covers, you can customize them to fit your baby’s unique shape and size. There are several reasons why you might consider sewing diaper covers:

  1. Cost savings: Sewing your diaper covers can save you money in the long run compared to buying them ready-made. Fabric and materials for making diaper covers can be more affordable than purchasing them from a store.
  2. Customization: Sewing allows you to create diaper covers in various styles, patterns, and colors, giving you the opportunity to personalize them according to your preferences.
  3. Eco-friendly option: By sewing your diaper covers, you have control over the materials used, allowing you to choose eco-friendly and sustainable fabrics. This can contribute to reducing waste and your carbon footprint.
  4. Better fit: Sewing your diaper covers allows you to customize the sizing to fit your baby perfectly, ensuring their comfort and minimizing the chance of leaks.
  5. Creative outlet: Sewing can be a fun and creative hobby. Making diaper covers allows you to enjoy creating something with your hands while fulfilling a practical need for your baby.

Remember, sewing diaper covers is a personal choice. Consider your skills, time availability, and preferences before deciding whether or not to pursue this DIY project.


Sewing your diaper cover is cost-effective and allows for customization and creativity. Following these simple steps and tips, you can create a functional and stylish diaper cover for your little one. With some practice, you will become a pro at making diaper covers and may even start making them as gifts for friends and family.

Remember that the most important thing when sewing a diaper cover is to ensure it fits well and is comfortable for your baby. You can choose from various fabrics, including cotton, flannel, and waterproof materials. We hope you now understand well how to sew the easiest diaper cover.


1.How Do I Sew The Elastic Onto The Diaper Cover?

Ans: Sew a casing for the elastic around the waist and legs, leaving a small opening to insert the elastic. Thread the elastic through the casing and sew the ends of the elastic together. Sew the casing closed. Finally, hem the bottom edges of the diaper cover by folding the fabric over twice and sewing it down. And there you have it, a simple and easy-to-make diaper cover that is both practical and cute.

2.What Type Of Fabric Is Best For A Diaper Cover?

Ans: Cotton and knit fabrics are both good options for diaper covers. Look for fabric that is soft, breathable, and absorbent. You will need a diaper cover pattern, which you can easily find online, or create your own by tracing an existing diaper cover or using a diaper cover template.

3.How Do I Add Snaps Or Velcro To The Diaper Cover?

Ans: Sew the snaps or velcro onto the front of the diaper cover before sewing the cover together. Place the snaps or velcro in the correct positions for a secure fit. Once the snaps or velcro are securely in place, sew the front and back pieces of the diaper cover together, with the right sides facing each other.

4.Can I Add A Waterproof Layer To The Diaper Cover?

Ans: Yes, you can add a layer of PUL (polyurethane laminate) to the diaper cover to make it waterproof. Sew the PUL layer onto the fabric before sewing the diaper cover together. Use a ballpoint or stretch needle when sewing the PUL layer to prevent the fabric from tearing.

5.Are There Any Tips For Making A Diaper Cover?

Ans: Use a stretch needle on your sewing machine and a zigzag stitch when sewing the elastic casing. Also, be sure to prewash your fabric before sewing to prevent shrinking.

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